Materials Engineer, Vehicle Refurbishment

SpaceX

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MATERIALS ENGINEER, VEHICLE REFURBISHMENT

The Materials Engineering department is looking to add an engineer at the Cape Canaveral, FL launch site to focus on vehicle refurbishment efforts that are helping to drive the launch rate at SpaceX. This position is a Materials Engineer for the Materials Engineering Department based in Cape Canaveral, Florida. This role is highly multidisciplinary and this individual will assess and provide materials engineering solutions to SpaceX vehicles for reusability efforts. The ideal candidate is an individual familiar with polymeric processes included RTV silicones, structural epoxy adhesives, organic and inorganic paint systems, as well as experience with corrosion assessment and prevention on metallic and composite structures.

RESPONSIBILITIES:

Collaborate with other engineers, subject matter experts, and technicians to solve complex material and processing challenges on our current and next generation vehicles onsite
Maintain working knowledge of regulatory requirements, perform associated required tasks, and complete required documentation per SpaceX specifications and other external specification such us NASA, OSHA, ASTM, NACE, ASME, etc.
Investigate and analyze integrated vehicle parts, and flown polymeric/ elastomeric materials used across all SpaceX products (including, but not limited to, structural and non-structural plastics and adhesives, elastomeric seals and gap-filling sealants
Support polymer material property development for adhesives/ sealants/ plastics used at SpaceX. Work with design and reliability engineers to establish repair reports with information about material findings, specific locations, repair process and acceptance criteria
This position will apply corrosion knowledge and skills to assess, repair, install, troubleshoot, analyze, and perform other predictive and preventative maintenance tasks on assigned vehicle components
Investigate and analyze corrosive conditions for existing vehicle fleet

BASIC QUALIFICATIONS:

Bachelor's degree in materials science, materials engineering, polymer engineering, or other technical discipline
1+ years of experience with either polymer engineering/polymer physics or vehicle integration

PREFERRED SKILLS AND EXPERIENCE:

Master's degree or PhD in materials science, materials engineering, or polymer engineering
5+ years of professional work experience (aerospace or spaceflight sectors are preferable)
Experience working with silicone elastomers, polyurethane, silicone paints, structural adhesives, and composites
Experience with FTIR spectrometer, DSC, scanning electron microscope, optical microscope, and other laboratory instruments
Strong interpersonal and collaborative skills with enthusiasm for the team's spirit of innovation in cutting-edge technology
Exhibit a diverse knowledge of aerospace quality polymeric and elastomeric materials and their processing
Demonstrated track record of success in a rapidly growing, fast-paced and highly competitive environment
Experience with technical review of materials processing and a sound understanding of the interaction between process variables and the resulting material performance
Hands-on experience in a high-intensity production environment

ADDITIONAL REQUIREMENTS:

Ability to pass Air Force background check for Cape Canaveral
Must be willing to travel to other SpaceX locations as necessary
Schedules vary due to site operational needs, and night/weekend shifts are often necessary – flexibility is required

Senior Ceramic Engineer

Leidos

We are seeking a Senior Ceramic Engineer with expertise in ceramic materials to join our team in Albany, OR. The position will allow for a hybrid of onsite and remote (one day/week) research and development support for the NETL R&D facility in Albany, OR. This work will involve a multi-disciplinary, scientific, and technically-oriented national laboratory team, participation alongside other data scientists, engineers, geologists, and computer scientists that produces technological solutions for America’s energy challenges. From developing creative innovations and efficient energy systems, to advancing technologies that produce, transport, and utilize hydrogen and other fuels, NETL research is providing breakthroughs and discoveries that support home-grown energy initiatives, stimulate a growing economy, and improve the health, safety, and security of all Americans. Highly skilled women and men at NETL’s three research sites – Albany, Oregon; Morgantown, West Virginia, and Pittsburgh, Pennsylvania – conduct a broad range of research activities that support DOE’s mission to advance the national, economic, and energy security of the United States. We are seeking a Materials Scientist interested in joining a distributed, multidisciplinary team working on the cutting edge of ceramic matrix composite (CMC), thermal/environmental barrier coatings (TBC/EBC), and refractory ceramics research. The candidate should possess knowledge of and practical experience with conducting research on processing-microstructure-property-performance relationships on ceramic materials. A practical knowledge of characterization techniques is required.

If this sounds like the kind of environment where you can thrive, keep reading!

Primary Responsibilities:

Evaluate refractory ceramics in simulated gasifier environments
Characterize refractory degradation using SEM, XRD, EPMA, Laser Confocal Microscope
Contribute to the EBC development from design to performance evaluation
Develop potential projects on CMCs.
Collect, analyze, and report experimental data from experiments.
Experience with data processing and analysis software as well as Microsoft Office products including PowerPoint, Word, and Excel is required.
Participate and present results in regular team meetings, national conferences.
Write manuscripts for publication in peer-reviewed journals.

Basic Qualifications:

Ph.D. in materials science and engineering or a closely related field with an emphasis in research on ceramic materials with 3+ years of postgraduate research and development experience in laboratory operations.
Must possess extensive knowledge of the fundamental principles, theories, practices, and established methodology of engineering, chemistry, and materials science.
Ability to obtain and maintain access to NETL site

Preferred Qualifications:

The preference will be a candidate that has demonstrated ability authoring publications for peer-reviewed journals, presenting at conferences, and presenting results to stakeholders related to their research work.
Research work at a structured laboratory like a national lab where safety is paramount is preferred

Advanced Product Research & Technology – Composite Engineer 3

Spirit AeroSystems

Advanced Product Research & Technology

As one of the world’s leading designers and manufacturers of aerostructures, Spirit AeroSystems provides products and solutions for both commercial and defense customers. From today's largest passenger jet to tomorrow's urban air vehicles, Spirit's advanced design, analysis, manufacturing, inspection, and testing experts cover all aspects of product development.

Built to Win. Spirit AeroSystems is home to some of the world’s leading aerostructures engineers and manufacturing minds, with a legacy of aerostructure work stretching back to the world's first aircraft production run of Wright Brothers aircraft in 1909 and defense work in World War I. Now we are applying our recognized design-build capabilities and commercial best practices to innovative technology development programs, delivering low cost solutions for high-rate manufacturing. This experience offers a roadmap for bringing high-rate production to future commercial and defense programs, and it all starts with research and technology to develop and transition advanced material solutions into the manufacturing process faster.

For decades, Spirit AeroSystems has been developing and industrializing material systems for large-scale aerospace manufacturing – from the days of all-metal components and structures through two generations of composites and, now, to next-generation thermoset and thermoplastic composite materials. Leveraging partnerships within the new NASA Hi-Rate Composite Aircraft Manufacturing (HiCAM), we are developing and demonstrating manufacturing approaches and associated technologies for large composite primary airframe structures that enable high-rate production. Our people make these advancements happen; come join the team enabling future aircraft design and production!

With headquarters in Wichita, Kansas, Spirit operates sites in the U.S., U.K., France, and Malaysia. The company's core products include fuselages, pylons, nacelles and wing components for the world's premier aircraft. Spirit AeroSystems creates affordable, innovative composite and metallic manufacturing solutions to support customers around the globe.

Responsibilities:
As a composite engineer, you will work with a cross-functional team of engineers and analysts to develop materials, manufacturing processes, and designs for cutting-edge development projects, in support of our NASA Hi-Rate Composite Aircraft Manufacturing (HiCAM) consortium. Using design for manufacturing skills, you will provide manufacturing definition, perform part fabrication, and ensure developmental thermoplastic composite materials and processes are capable of quality, high-rate manufacture.

Key Responsibilities:

Conceive new product configurations, designs, manufacturing processes and advanced technologies for new aerostructures.
Define and perform research programs to mature concepts, technologies and processes.
Define future factory vision, concepts and options.
Perform trade studies for design and manufacturing alternatives.
Define test plans, conduct testing, and author test reports.
Work in concert with key functions to align and advance research plans. Build positive relationships with internal support disciplines, customers and suppliers.
Progress concept through initial configuration, prototyping, risk reduction and mature technology readiness.
Produce tooling and composite manufacturing definition for test and demonstration articles and implement in a production representative environment.
Create plans and evaluations for future work packages, i.e. bid and proposal. Define necessary resources and development plans.

Required Skills:

S. Citizen or Permanent Resident
Bachelor’s degree or higher in aerospace, materials or mechanical engineering and 6+ years of experience manufacturing polymer composite in an aerospace or similarly regulated environment

Preferred Qualifications:

3D CAE/CAM of composite structures
Experience with the processing of thermoplastic based continuous carbon fiber composites, especially stamp forming and welding processes
Experience with mechanical testing of composites

Metallurgical Engineer

SVS Group, Inc.

SVS Group currently has a full time direct hire opportunity for a Metallurgical Engineer in Tempe Arizona. Our client is in the Metal Foundry industry. We are only considering candidates that have foundry experience.

Relocation available on this position if candidates are from out of state and want to relocate to Arizona.

Provide technical assistance on process control of the foundry melting and pouring processes. Assist in metallurgical investigations and other projects as assigned to maintain and improve product quality.

Principal Accountabilities

Process engineering support for the melting and pouring processes to ensure product conformity to requirements. This includes development and implementation of process and quality control procedures to improve products.
Monitor production processing techniques and provide technical and metallurgical assistance in other assigned areas to improve casting quality.
Interact with production personnel to review and improve process methods to ensure compliance to casting specifications.
Assist maintenance and production engineers in the optimization of the melting process.
Participate in projects with other foundry departments for the development and implementation of process improvement, cost reduction, research or development projects.
Provide metallurgical support to the Marketing Team and associated customers.
Assist in the auditing of the plant quality management system.
Maintain and adhere to ISO standards, including but not limited to, the Quality Policy Statement as well as the Quality Control Procedures Manual.
Assist in failure investigations on castings as requested by the Quality Manager.
Support the safety, health, and lean manufacturing efforts throughout the workplace.
Other duties as assigned.

Qualifications:

Bachelor’s degree in Material Science or Metallurgical Engineering
Basic understanding of foundry operationsKnowledge in spectrographic analysis, sand testing, scrap selection, metallography and electric arc furnace steelmaking is ideal.

Proficient in MSOffice
Effective written and oral communication skills. Proven analytical skills
Minimum 5 years’ experience

Plastics Engineer

Fukuvi USA

The Plastics Engineer is responsible for the management and coordination of the Engineering department.

Job responsibilities:

Effectively manages the Engineering department’s resources and assignments.
Enforces engineering disciplines, processes and procedures
Work on optimization of manufacturing process & design and modify fixtures – identify ways to reduce production costs through recommendations – i.e. new process equipment, equipment justification to improve performance
Complete time studies for continuous improvement.
Analyze, organize, implement and maintain production process flow of existing processes. Perform research, design and development of manufacturing processes, including production flow, assembly methods and production equipment. Develop best practices, evaluate and improve manufacturing methods for Extrusion and Processing departments. Train employees in these methods.
Assist with troubleshooting and repair of manufacturing systems – investigate operational problems affecting production and recommend solutions
Update or write manufacturing work instructions, workmanship standards and process documents for existing or new parts. Ensure they are followed and work closely with the Quality Department.
Manage manufacturing documentation required for product manufacturing i.e. revise drawing, accurate work instructions, workmanship standards, and process procedures.
Prepare quotations for labor, tooling and equipment
Knowledge of LEAN concepts and operations.
Write capital expenditure requests and justification.
Analyze and plan work force utilization, space requirements and workflow. Design layout of equipment and workspace for maximum efficiency. Discuss with management concerning product design and tooling to ensure efficient production methods. Speak with vendors to determine product specifications and arrange for purchase of equipment, materials, or parts and evaluate products according to specifications and quality standards. Support production supply requirements (supplies, tools, tool repair, etc.).
Consult with management, engineering and other staff regarding manufacturing capabilities, production schedules and other considerations to facilitate production processes. Work closely with the Scheduling Coordinator and the supervisors to support the goals of the company.
Will apply statistical methods to estimate future manufacturing requirements and potential.
Identify and report on issues or related problems and potential risks.
Work independently, under general guidelines set by the VP of Operation

Job requirements:

Plastic Manufacturing strongly required.
Maintenance experience preferred.
Bachelor’s Degree in Engineering or related discipline.
Minimum of three to five years related experience and/or training
Must be able to read and interpret a technical data package and drawings.
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Able to speak effectively before groups of customers or employees of organization.
Ability to gain the trust of personnel to be able to communicate/support their daily requirements.
Basic computer skills such as Microsoft Office; drafting skills. Solid works proficiency a plus.
Proven mechanical abilities, knowledge of various mechanical processes and assembly techniques
Ability to identify and implement process improvements and best practices
Ability to coordinate multiple priorities at one time
Ability to cope with multiple complex situations daily
Strong analytical skills through reporting.
Demonstrated oral and written communication skills
Strong interpersonal and leadership skills